Learn how to make this classic, Italian, comfort-food pasta recipe at home in just one hour! Chock full of juicy Italian sausage, tender penne pasta and cannellini beans, and a rich homemade red sauce with fabulous depth of flavor! Plus there are three types of cheeses used in this family-favorite recipe everyone will be begging you to make again!
Prep Time20 minutesmins
Cook Time40 minutesmins
Total Time1 hourhr
Course: Sausage
Cuisine: Italian
Keyword: al forno pasta, pasta al forno, pasta al forno recipe, penne al forno, recipe for pasta al forno, white bean pasta
Servings: 8
Calories: 648kcal
Author: Averie Sunshine
Ingredients
1poundpenne pastacooked according to package directions (or similar pasta such as ziti or rotini)
1poundground Italian sausageregular or hot
1tablespoonolive oilor as needed
1cupwhite or yellow oniondiced small
2ribs celerydiced small
1medium carrotdiced small or thinly sliced
3 to 5clovesgarlicfinely diced
28ouncescanned whole plum tomatoes such as San Marzano
2tablespoontomato paste
1teaspoondried oregano*
1teaspoondried rosemary*
1 /2teaspoondried basil*
1 /2teaspoonthyme*
1 /2teaspoonsalt
1 /2teaspoonfreshly ground black pepper
one 15-ounce can cannellini beansdrained and rinsed (or Great Northern or navy beans)
½cupdry white winesuch as chardonnay, pinot grigio, or sauvignon blanc; low-sodium chicken broth may be substituted
2tablespoonsunsalted butter
2tablespoonsall-purpose flour
2cupswhole milk**
1cupgrated Parmesan or Romano cheese
1cupshredded provolone or fontina cheese
½cupshredded mozzarella cheese
Instructions
Preheat oven and spray a 2 to 3-quart casserole dish with cooking spray or spray a 9x13-inch baking pan; set aside. Preheat oven to 400F.
Boil the penne according to package directions, drain, rinse; set aside.
While the penne boils, begin sautéing the sausage in a separate large, deep, high-sided skillet over medium-high heat. Crumble the sausage as it cooks to ensure even cooking and browning. When done, set it aside on a plate. Tips - I don't drain the grease because you will need it for the following steps. However, if you have an excessive amount you can drain some off OR skip adding the olive oil in the next step.
To the same skillet (with sausage grease), add the olive oil if desired or necessary, and add the onion, celery, carrots, and saute over medium-high heat for about 10 to 15 minutes, or until the vegetables have softened and are translucent. Stir frequently to ensure even cooking. Tip - Make sure the carrots are done before moving on as they tend to take the longest to soften.
Add the garlic and cook for 1 minute, or until fragrant; stir constantly.
Add the San Marzano tomatoes, tomato paste, all the herbs, salt, pepper, and simmer for 10 minutes. Reduce the heat to medium or medium-low if needed so it's not a hard or fast simmer and is more gentle. Tip - To save time, if you can multitask, move on to step 9 during steps 6 through 8.
Add the cooked sausage into the tomato sauce mixture and stir to combine.
Add the cannellini beans, wine or broth, and simmer about 5 more minutes; turn off the heat and set aside when done as you work through the next steps.
To a separate medium saucepan, add the butter, and heat over medium-high heat to melt it, stirring constantly with a wooden spoon.
Sprinkle the flour over the top, and allow it to brown for 1 minute. This is a roux.
Add the milk to your roux (be careful because it will bubble up) and simmer for about 5 minutes, or until thickened. Tip - The purpose of a roux is to help thicken the milk and subsequent cheese sauce that has milk in it. Although many traditional versions of this recipe don't use a roux, I find that without it, the finished dish and sauce is a little thin.
Add the Parmesan, provolone, and stir constantly until melted.
To the large skillet with the tomato sauce mixture and sausage, add the cooked penne, pour the cheese sauce over the top, and stir very well to combine.
Transfer the mixture to .the prepared casserole dish.
Evenly sprinkle with mozzarella and bake for about 5 minutes, or until the cheese is lightly golden browned.. Tip: For Make-Ahead OR Freezer-Prep - After sprinkling the cheese, cover tightly and refrigerate for up to 24 hours before baking OR cover tightly freeze for up to 3 months before baking although admittedly it will be tricky to find adequate space in your freezer for a casserole dish but if you have it, freezing is possible.
Allow the pasta to rest for about 5 minutes before serving. Leftover pasta will keep airtight in the fridge for up to 5 days or in the freezer for up to 4 months. Reheat leftovers gently so the sauce doesn't break.
Notes
*I used all dried herbs because I always have them in my pantry. If you happen to have fresh herbs, use double the amount of fresh herbs that is called for in dried herbs. Dried herbs can be more concentrated and intense which is why in cooking, in general, doubling the amount of fresh to dried is a good rule of thumb.**Whole milk is best. You can probably get away with 2% but I do not recommend skim milk. I have never tried with plant-based milk such as cashew or almond so can't speak to the flavor or results.